Automatic Ultra clean gable top carton filling machine
1.Work flow :
Put cardboard into carton holder (manually) → Ultrasonic capping (Optional) → H2O2 spraying →Dyring system → bottom sealing and heating → filling → Top heating and sealing → Date printing → Finished product
The whole process is controlled by PLC, and only need one person to operate.
2.Suitable for filling:
Various kinds of dairy products and juice , such as milk, yogurt, cream, soy been milk, beaten egg, apple
juice ,orange juice , etc.
l Capacity: 250--1000ml / 1000ml-2000ml (can be filled by one machine)
l Output: 2200-2500 cartons/hour
lPacking material: cardboard carton / aluminum foil carton
(Carton bottom size 57*57mm, 70*70mm, 95*95mm, one size for one machine)
lCapping: With capping (Optional) cap size: φ26-φ36, one size for one machine
lFilling temperature: 2-50 degree centigrade/70-90 degree centigrade
l Overall power: 33KW (three phases of electricity) ,220v,60HZ or 380V 50HZ
l Shelf life : for milk and other dairy product , the shelf life is 30 days at the cold temperature , for hot filling juice is one year .
l Breakage rate: 0.3% illing way: Constant volume Sealing carton way : Heater Accuracy of filling : ±2g
l Compressed air pressure: 1.0-1.4 Mpa, Flow rate: 2M3/min, without oil, water and dust
l Cooling water：Flow volume：≥40L/ min Temperature：≤30℃
l Size: (L*W*H): 4.5m*1.6m*2.8m Net Weight: 3500kgs
l Packing size: 5*1.95*2.58m gross weight : 4000kgs
l Installation requirement: Any smooth floor, such as cement, floor tile, plastic ground, etc. Do not need to
l The machine is with carton lifting function to avoid foam forming and splashing when filling juice and milk.
l The machine is made of food-grade stainless steel and the surface is special processed to be beautiful.
l PLC control, only need one worker.
l Apply Touch screen which shows the relevant information for operator, and makes the operation easy.
l Automatically record the working status, and can be long-term saved.
l Automatic lubrication.
l Automatically failure alarm, diagnosing, and solution indicating.
l The filling capacity can be adjusted at will.
l The capping function is optional.
l Can be installed with remote debugging system, which can solve problems for long distance customers.
5.Major spare parts:
|1||The entire equipment applies food-grade stainless steel,excluding the support|
|4||Extensive module||German Siemens|
|5||Pipeline solenoid valve||Japanese SMC|
|6||Pneumatic component||German FESTO|
|7||Touch screen||Taiwan DELTA|
|11||Vacuum sucker||German FESTO|
|12||Air filter||Swiss LEISTER|
|14||Compressed air filter system||German FESTO|
|15||Fiber-optic sensor system||Japanese SICK|
|16||Oil way system||American BIJUR|
|17||Vacuum generator||German FESTO|
|18||Location aluminum board||AVIC Shenyang Aircraft Corporation|
|19||Remote debugging system |
(install if user need)